ISM 2000 Reel Storage system
ISM 2000 is manufactured by ESSEGI Automation an advanced intelligent storage system. It is designed to address the challenges of managing large inventories of electronic components in high-mix, high-volume production environments. The ISM 2000 provides superior capacity, automated retrieval, and complete traceability, making it ideal for manufacturers focused on efficiency and quality.
Description
ISM 2000 Reel Storage system
Parameters
| Version | 7” H=8mm | 7” H=16mm | 13/15” Up to 16mm or JEDEC trays | 13/15” Up to 24mm or JEDEC trays | 13/15” Up to 44 mm or JEDEC trays | 13/15” Up to 72 mm or JEDEC trays |
|---|---|---|---|---|---|---|
| ISM 2000 – Standard | 986 | 113 | 177 | 92 | 92 | |
| ISM 2000 – Balanced | 384 | 44 | 295 | 137 | ||
| ISM 2000 – XL | 384 | 44 | 295 | 86 | ||
| ISM 2000 – XXL | 363 | 41 | 295 | 66 | ||
| ISM 2000 – 7″ only | 1846 | 213 |
| Dimensions and technical data | |
|---|---|
| Dimensions: | Width=2.63m Depth=1.65m Minimum height to transport= 2.35m Operating height= 2.4m Adjustable up to 2.6m |
| Weight: | 1,350kg (without trays) 1,650kg (with trays) |
| Power consumption | average 0.2 KWh – maximum 0.4 KWh average with 8 units for moisture control 0.4 KWh – maximum 1.5 KWh |
| Operatig system: | Microsoft Win7 / Win8 / Win 10; Microsoft Win Server 2008/2012 |
| Moisture control: | Uo to 8 units |
| Compressed air: | 6bar – 85psi |
| Air consumption: | max 35 l/h (continued use) |
| Other accessories: | LCD Monitor |
Key Features
Reel Storage system ISM 2000
1. High Storage Capacity
- Supports up to 2,000 reels of various sizes, including 7″, 13″, and 15″ for PCB reel storage
- Accommodates JEDEC trays and other component packaging formats.
- Ideal for manufacturers with extensive component inventories.
2. Fully Automated Storage and Retrieval
- A robotic system manages the storage and retrieval of components, significantly reducing manual labor.
- Ensures precise, error-free retrieval, minimizing downtime and misplacement.
3. Intelligent Inventory Management
- Real-time tracking of stored components through integrated software.
- Provides an up-to-date view of inventory levels and location, supporting production planning and inventory optimization.
4. Controlled Environment
- Maintains a low-humidity environment for sensitive components, particularly Moisture-Sensitive Devices (MSDs).
- Adheres to industry standards like IPC/JEDEC J-STD-033, ensuring component quality.
5. Seamless Traceability
- Every component’s history and storage details are tracked, offering full traceability for quality control and compliance purposes.
- Compatible with barcode and RFID systems for quick and accurate identification.
6. Modular Expandability
- Can be paired with other reel storage system ISM systems 2000 (e.g., ISM 500, ISM 1100) to scale capacity as needed.
- Suitable for evolving manufacturing requirements.
7. Integration Capabilities
- Integrates with SMT lines, ERP, and MES systems for streamlined operations and centralized control.
- Simplifies workflows and ensures synchronization across the production floor.
8. Ergonomic and User-Friendly Design
- A user-friendly interface simplifies operation and retrieval processes.
- Reduces the need for extensive training or specialized skills.
Technical Specifications for smt reel storage
- Capacity: Up to 2,000 reels, depending on reel size and system configuration.
- Supported Reel Sizes: 7″, 13″, and 15″.
- Component Formats: Reels, JEDEC trays, and other packaging.
- Environment Control: Low-humidity storage for sensitive components.
- Dimensions: Optimized for large-scale storage without occupying excessive floor space.
- Software: Integrated with JUKI’s intelligent software for inventory and traceability.
Applications
- High-Volume SMT Manufacturing:
- Ideal for environments with a large number of components and frequent changeovers.
- Contract Electronics Manufacturing:
- Provides flexibility to handle diverse client requirements.
- Industries with Complex Assemblies:
- Automotive, aerospace, and industrial electronics benefit from its large capacity and advanced traceability.
Key Benefits of Reel Storage Rack System
- Maximized Efficiency: Automated systems ensure quick and accurate component retrieval, reducing production delays.
- Improved Quality Assurance: A controlled environment safeguards component quality.
- Enhanced Traceability: Full tracking ensures compliance with quality and regulatory standards.
- Scalable Solution: Modular design supports capacity expansion, future-proofing the investment.
Cutting-edge storage solution for manufacturers seeking to optimize operations, enhance inventory management, and ensure component reliability. Let me know if you need further details, including pricing, system setup, or supplier recommendations!
Consider bigger System we recommend you to check out reel storage system ISM 3600
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