ISM 3600 Reel Storage System

Key Features of the Reel Storage System ISM 3600

reel storage system ism 3600

• Case height can be adjusted from 8mm to 88mm.
• Maximum capacity of 3,600
  reels can be stored in double reel cases.
• Pulling to 54 reels at a time

1. Exceptional Storage Capacity

• The reel storage system ISM 3600 can accommodate up to 3,600 reels of various sizes (7″, 13″, and 15″) and additional packaging formats such as JEDEC trays.
• This high storage capacity makes it ideal for large-scale manufacturing, such as automotive, industrial, and consumer electronics production.

2. Fully Automated Storage and Retrieval

• The system uses automated robotics to store and retrieve components, reducing the need for manual labor and increasing operational efficiency.
• Components are retrieved quickly and accurately, minimizing downtime and errors on the production floor.

3. Advanced Inventory Management

• Real-time inventory tracking is facilitated through integrated software, allowing manufacturers to monitor stock levels and component availability at any time.
• This system supports predictive inventory management, helping optimize component usage and reduce stockouts or overstocking.

4. Controlled Storage Conditions

• Designed to provide low-humidity environments to protect Moisture-Sensitive Devices (MSDs), the ISM 3600 complies with standards like IPC/JEDEC J-STD-033 for handling moisture-sensitive components.
• This ensures component integrity and minimizes the risk of defects due to improper storage conditions.

5. Intelligent Traceability

• Every component stored in the ISM 3600 is traceable with complete historical data—from initial receipt to final use in assembly.
• The system uses barcode and RFID technology to track the exact location and usage of components, ensuring full traceability for quality control and compliance purposes.

6. High-Speed Access

• The system is designed to retrieve components quickly, ensuring high throughput and supporting the fast pace of high-volume production lines.
• Automated retrieval minimizes human error, improving accuracy and efficiency in the process.

7. Modular and Scalable Design

• The reel storage system ISM 3600 modular design allows it to scale with growing production needs. It can be integrated with other JUKI ISM systems (e.g., ISM 500, ISM 2000) to create a larger, more comprehensive storage solution.
• This scalability ensures that as your business grows, your storage system can expand without disruption.

8. Seamless Integration

• The reel storage system ISM 3600 is compatible with SMT assembly lines, ERP systems, and MES systems, facilitating seamless data exchange and integration.
• It helps synchronize component management with other production processes, ensuring smooth workflows across departments.

Technical Specifications

• Storage Capacity: Up to 3600 reels (dependent on reel size and configuration).
• Reel Sizes Supported: 7″, 13″, 15″.
• Component Formats: Reels, JEDEC trays, and other packaging types.
• Temperature and Humidity Control: Designed for MSD compliance with environmental control features.
• Software: Integrated software for real-time inventory and traceability management.
• Dimensions: Optimized for high-capacity storage without occupying excessive factory floor space.

Applications

1. Large-Scale Electronics Manufacturing:
   • Perfect for industries requiring the management of extensive component inventories, such as consumer electronics, automotive, industrial equipment, and telecommunications.
2. SMT Assembly Lines:
   • Ideal for companies with a diverse range of components and high-mix, high-volume production requirements.
3. Contract Manufacturers:
   • Suitable for third-party manufacturers handling a variety of client projects with different component needs.

Key Benefits

• Increased Efficiency: The fully automated system reduces manual labor, improves retrieval times, and minimizes errors.
• Optimized Inventory Management: Real-time tracking and predictive management of components reduce waste, stockouts, and overstocking.
• Enhanced Quality Control: Temperature and humidity control ensure that sensitive components are stored under optimal conditions.
• Scalable Solution: Modular design allows for easy expansion as production requirements grow.
• Comprehensive Traceability: Full component traceability ensures quality assurance and compliance with industry regulations.

The reel storage system ISM 3600 is a top-of-the-line intelligent storage system for large-scale manufacturers seeking to optimize inventory management, improve operational efficiency, and ensure the quality of sensitive components. Let me know if you’d like more information on installation, integration, or pricing!

For smaller and cost-effective reel storage system ism 2000 will be more efficient