. Optimized Storage for 7-Inch Reels
- The ISM 1100 is designed exclusively to store 7-inch reels, which are commonly used for smaller surface mount components like resistors, capacitors, and ICs.
- This model ensures that the storage space is maximized for 7-inch reels, making it ideal for high-density, small-component storage.
2. High Storage Capacity
- The ISM 1100 can store up to 1,100 7-inch reels, depending on the configuration, making it a highly efficient solution for businesses focused on managing large quantities of smaller components.
- It offers a compact and efficient design that maximizes storage within the available floor space.
3. Fully Automated Storage and Retrieval
- The system uses an automated robotic arm for the storage and retrieval of components, ensuring quick and accurate access to reels with minimal manual handling.
- Automated retrieval ensures high throughput, reduces errors, and minimizes component misplacement.
4. Real-Time Inventory Management
- Real-time tracking of component availability and storage locations through integrated software allows for seamless inventory management.
- The system updates inventory automatically as components are added or retrieved, ensuring that stock levels are always up to date.
5. Controlled Environment
- The ISM 1100 provides a controlled environment for the storage of Moisture-Sensitive Devices (MSDs), helping maintain compliance with IPC/JEDEC J-STD-033 standards.
- It features low-humidity storage that protects sensitive components from moisture absorption, reducing the risk of defects during assembly.
6. Intelligent Traceability
- Every reel stored in the ISM 1100 is traceable with RFID or barcode identification, ensuring complete component traceability.
- This feature supports efficient quality control, ensuring that the right components are available when needed and that their usage history is recorded for audit purposes.
7. Seamless Integration
- The ISM 1100 integrates with JUKI’s SMT equipment, ERP systems, and MES systems, making it easy to incorporate into existing workflows.
- It helps synchronize component management with production and assembly, ensuring a streamlined operation from start to finish.
8. User-Friendly Interface
- The system features a simple, intuitive user interface that allows operators to quickly access the storage system and perform tasks like retrieving or storing reels with ease.
- Minimal training is required for operators to start using the system effectively.
Technical Specifications
- Capacity: Up to 1,100 7-inch reels.
- Reel Size Supported: 7-inch reels only (ideal for small components).
- Storage Format: Reels and potentially other small component packaging formats (depending on setup).
- Control System: Integrated with software for real-time inventory tracking, traceability, and management.
- Humidity Control: Low-humidity storage to protect moisture-sensitive components.
- Dimensions: Compact and designed to optimize space usage in production environments.
- Automation: Fully automated robotic retrieval and storage.
Applications
- SMT Assembly Lines:
- Perfect for manufacturers that primarily handle 7-inch reels of small surface-mount components.
- High-Mix, Low-Volume Manufacturing:
- Ideal for environments with frequent component changes and diverse product builds that rely on 7-inch reels.
- Contract Electronics Manufacturers:
- Suitable for contract manufacturers who focus on small component handling and require efficient storage for 7-inch reels.
Key Benefits
- Increased Efficiency: Automation reduces manual labor and ensures quick, accurate retrieval of components, improving production speed.
- Optimized Storage: Specifically designed for 7-inch reels, maximizing storage capacity and space efficiency.
- Real-Time Inventory Management: Keeps track of components in real time, reducing the likelihood of stockouts and overstocking.
- Improved Quality Control: Traceability and environmental control protect sensitive components, maintaining their integrity.
- Seamless Workflow Integration: Easily integrates with existing production systems, improving overall process efficiency.
The ISM 1100 (7-inch ONLY model) is an ideal solution for manufacturers that require efficient storage and handling of 7-inch reels. It helps optimize storage space, improve inventory management, and reduce the risk of errors in component retrieval. Let me know if you’d like more details on the configuration, pricing, or integration options