ISM3600 Storage system

Key Features of the ISM 3600

• Case height can be adjusted from 8mm to 88mm.
• Maximum capacity of 3,600
  reels can be stored in double reel cases.
• Pulling to 54 reels at a time

1. Exceptional Storage Capacity

• The ISM 3600 can accommodate up to 3,600 reels of various sizes (7″, 13″, and 15″) and additional packaging formats such as JEDEC trays.
• This high storage capacity makes it ideal for large-scale manufacturing, such as automotive, industrial, and consumer electronics production.

2. Fully Automated Storage and Retrieval

• The system uses automated robotics to store and retrieve components, reducing the need for manual labor and increasing operational efficiency.
• Components are retrieved quickly and accurately, minimizing downtime and errors on the production floor.

3. Advanced Inventory Management

• Real-time inventory tracking is facilitated through integrated software, allowing manufacturers to monitor stock levels and component availability at any time.
• This system supports predictive inventory management, helping optimize component usage and reduce stockouts or overstocking.

4. Controlled Storage Conditions

• Designed to provide low-humidity environments to protect Moisture-Sensitive Devices (MSDs), the ISM 3600 complies with standards like IPC/JEDEC J-STD-033 for handling moisture-sensitive components.
• This ensures component integrity and minimizes the risk of defects due to improper storage conditions.

5. Intelligent Traceability

• Every component stored in the ISM 3600 is traceable with complete historical data—from initial receipt to final use in assembly.
• The system uses barcode and RFID technology to track the exact location and usage of components, ensuring full traceability for quality control and compliance purposes.

6. High-Speed Access

• The system is designed to retrieve components quickly, ensuring high throughput and supporting the fast pace of high-volume production lines.
• Automated retrieval minimizes human error, improving accuracy and efficiency in the process.

7. Modular and Scalable Design

• The ISM 3600’s modular design allows it to scale with growing production needs. It can be integrated with other JUKI ISM systems (e.g., ISM 500, ISM 2000) to create a larger, more comprehensive storage solution.
• This scalability ensures that as your business grows, your storage system can expand without disruption.

8. Seamless Integration

• The ISM 3600 is compatible with SMT assembly lines, ERP systems, and MES systems, facilitating seamless data exchange and integration.
• It helps synchronize component management with other production processes, ensuring smooth workflows across departments.

Technical Specifications

• Storage Capacity: Up to 3,600 reels (dependent on reel size and configuration).
• Reel Sizes Supported: 7″, 13″, 15″.
• Component Formats: Reels, JEDEC trays, and other packaging types.
• Temperature and Humidity Control: Designed for MSD compliance with environmental control features.
• Software: Integrated software for real-time inventory and traceability management.
• Dimensions: Optimized for high-capacity storage without occupying excessive factory floor space.

Applications

1. Large-Scale Electronics Manufacturing:
   • Perfect for industries requiring the management of extensive component inventories, such as consumer electronics, automotive, industrial equipment, and telecommunications.
2. SMT Assembly Lines:
   • Ideal for companies with a diverse range of components and high-mix, high-volume production requirements.
3. Contract Manufacturers:
   • Suitable for third-party manufacturers handling a variety of client projects with different component needs.

Key Benefits

• Increased Efficiency: The fully automated system reduces manual labor, improves retrieval times, and minimizes errors.
• Optimized Inventory Management: Real-time tracking and predictive management of components reduce waste, stockouts, and overstocking.
• Enhanced Quality Control: Temperature and humidity control ensure that sensitive components are stored under optimal conditions.
• Scalable Solution: Modular design allows for easy expansion as production requirements grow.
• Comprehensive Traceability: Full component traceability ensures quality assurance and compliance with industry regulations.

The ISM 3600 is a top-of-the-line intelligent storage system for large-scale manufacturers seeking to optimize inventory management, improve operational efficiency, and ensure the quality of sensitive components. Let me know if you’d like more information on installation, integration, or pricing!