JUKI AOI Inspection machine RV-2-3DHL

Juki AOI Inspection machine RV-2-3DHL is an advanced 3D Aoi inspection machine designed to ensure high-quality printed circuit boards (PCBs) inspection. Equipped with cutting-edge 3D inspection technology, the RV-2-3DHL offers precise detection of defects in solder joints, components, and PCB surface characteristics, making it an essential tool for modern electronics manufacturing.

Description

ย Juki AOI inspection machine RV-2-3DHL

Key features

1. High-Precision 3D Inspection:

  • Uses multi-angle 3D measurement technology for detailed analysis of solder joints and component heights.
  • Capable of inspecting solder joint shapes, detecting coplanarity issues, and measuring component placement accuracy with unparalleled precision.

2. Multi-Camera System:

juki aoi camera system

  • Equipped with a high-resolution main camera and additional side cameras to capture comprehensive views of PCB components.
  • Ensures accurate inspection of challenging areas, including tall components and hidden joints.

3. Fast and Reliable Performance:

  • High-speed inspection capability supports throughput requirements for high-volume production.
  • Advanced algorithms ensure reliable defect detection with minimal false calls, improving production efficiency.

4. Wide Inspection Coverage:

3d aoi inspection

  • Can inspect a variety of defects, including:
    • Missing components
    • Solder bridges
    • Tombstoning
    • Lifted leads
    • Misaligned components
    • Excess or insufficient solder
  • Comprehensive inspection for components as small as 0201 metric and larger.

5. Juki aoi inspection machine Large PCB Support:

  • It supports PCB sizes up to 510mm x 460mm, making it suitable for large and complex boards.
  • Handles boards with varying thicknesses and designs, including rigid and flexible PCBs.

6. User-Friendly Software:

  • Intuitive software interface simplifies programming and setup for various inspection tasks.
  • Features include:
    • Automatic program generation
    • Real-time inspection monitoring
    • Detailed defect analysis and reporting
  • Compatible with standard file formats for seamless integration into production environments.

7. Smart Manufacturing Integration:

dlp projector system

  • Designed to meet Industry 4.0 standards, the RV-2-3DHL aoi inspection machine integrates seamlessly with manufacturing execution systems (MES) and quality management systems.
  • Provides real-time data for production analysis, traceability, and optimization.

8. High Compatibility:

  • Compatible with various SMT processes and inspection tasks, ensuring flexibility across different production lines.

9. Compact Design:

  • The space-efficient design allows easy integration into existing production environments without compromising performance.

Applications:

Juki aoi inspection machine RV-2-3DHL PCB aoi inspection machine is ideal for industries that demand high reliability and precision in PCB manufacturing, including:

  • Automotive electronics: Inspecting critical safety components.
  • Telecommunications: Ensuring performance of network and communication devices.
  • Consumer electronics: High-volume production of smart devices and wearables.
  • Medical devices: Precision inspection of complex and high-reliability circuits.
  • Industrial controls: Quality assurance for robust and durable electronics.

Why Choose the Juki aoi inspection machine RV-2-3DHL?

The Juki RV-2-3DHL combines high-speed 3D inspection, flexible programming, and exceptional defect detection capabilities, making it an invaluable asset for any electronics manufacturer. Its ability to adapt to diverse inspection needs and its reliability in detecting defects make it a top choice for ensuring high-quality production in competitive markets.

for more info visit official jukiย 

 

Item RV-2 (AOI/SPI) RV-2-3DH (AOI/SPI) RV-2-3DHL (AOI/SPI)
Board size
Standard 50ร—50 ~ 410ร—360mm 50ร—50 ~ 410ร—360mm 50ร—50 ~ 410ร—590mm
Long board 630ร—360mm*1 50ร—50 ~ 630ร—300mm*1 50ร—50 ~ 650ร—590mm*1
Marking unit 50ร—50 ~ 330ร—250mm 50ร—50 ~ 330ร—250mm 50ร—50 ~ 330ร—590mm
Inspection resolution 15ฮผm (standard) / 10ฮผm (high resolution)*1 12ฮผm (standard) / 5ฮผm (high resolution)*1 12ฮผm (standard) / 5ฮผm (high resolution)*1
Display field angle 30.0ร—30.0mm, 20.0ร—20.0mm*1 48.0ร—36.0mm, 20.0ร—15.0mm*1 48.0ร—36.0mm, 20.0ร—15.0mm*1
Item of inspection Missing component, Position displacement, Polarity, Front / Rear reversal, Unsoldered, Bridge, Quantity of solder, Missing insertion, Character recognition*1 Same as RV-2 Same as RV-2
FOV (optimum)
2D โ€” 0.2 sec / 1 frame โ€”
3D โ€” โ€” โ€”
i-3D SPI 0.50 sec / 1 frame 0.51 sec / 1 frame โ€”
p-3D AOI โ€” โ€” 0.51 sec / 1 frame
Power supply AC 3-phase 200 ~ 220V*2 Same as RV-2 Same as RV-2
Apparent power 2.0kVA or less Same as RV-2 Same as RV-2
Operating air pressure 0.5MPa Same as RV-2 Same as RV-2
Air consumption (standard) 10L / min Same as RV-2 Same as RV-2
Machine dimensions (Wร—Dร—H) 940 ร—1,276 ร—1,530mm Same as RV-2 940 ร—1,800 ร—1,530mm
Mass (approximately) 1,000kg Same as RV-2 1,250kgOptions

Hard Options

Option RV-2 RV-2-3DH RV-2-3DHL
Lens resolution 10ฮผm โ—‹ โ—‹ โ—‹
Side camera โ–ณ โ—‹ โ—‹
NG marking unit โ—‹ โ—‹*1 โ—‹*1
Dispenser unit โ—‹ โ—‹ โ—‹
Emergency pass unit โ—‹ โ—‹ โ—‹
U light โ—‹ โ—‹ โ—‹
Long board โ—‹ *2 โ—‹ *3 โ—‹
Light shielding plate โ—‹ โ—‹ โ—‹
Board back up unit โ—‹ โ—‹ โ—‹
Calibration plate โ—‹ โ—‹ โ—‹
Vibration control pad KIT โ—‹ โ—‹ โ—‹
I/F cable โ—‹ โ—‹ โ—‹
OK/NG cable โ—‹ โ—‹ โ—‹
Transformer โ—‹ โ—‹ โ—‹
SSD 2TB โ—‹ โ—‹ โ—‹

Soft Options

Option RV-2 RV-2-3DH RV-2-3DHL
Communication license โ—‹ โ—‹ โ—‹
Code reader license โ—‹ โ—‹ โ—‹
OCR license โ—‹ โ—‹ โ—‹
SPI feedback system license*5 โ—‹ โ—‹ โ—‹
TOPSS system software โ—‹ โ—‹ โ—‹
TOPSS server license โ—‹ โ—‹ โ—‹
Remote judge (CCC) license โ—‹ โ—‹ โ—‹
Repair system license โ—‹ โ—‹ โ—‹
SPC license โ—‹ โ—‹ โ—‹
QT (Quarty trace) license โ—‹ โ—‹ โ—‹
Off line data creation system license โ—‹ โ—‹ โ—‹
Code reader license for off line system โ—‹ โ—‹ โ—‹
OCR license for off line system โ—‹ โ—‹ โ—‹
Data share system license โ—‹ โ—‹ โ—‹

Legend:

  • โ—‹: Standard
  • ร—: Not available
  • โ–ณ: Customized order
  • *1: The watch can also operate only when long model data is selected.
  • *2: Max size: 630ร—590mm
  • *3: Max size: 630ร—360mm
  • *4: Max size: 630ร—300mm
  • *5: Only for RP-2/KSP
Shipping & Delivery