Juki JM-100 Insertion machine

JUKI JM-100 insertion machine 

Juki provides a high-tech pcb pin insertion machine which is Juki’s most advanced pin inserter JM 100 which supports both radial insertion and axial insertion machine technology.

juki jm-100 pcb insertion machine

Specs

Takumi head

Active clinching

A new active clinch unit supports bend in, bend out, and N bend to prevent components from lifting during reflow and make handling before reflow easier.

laser centering

A high-resolution laser is mounted on the head to center components in all directions including angle. Centering is done on-the-fly, allowing high speed placement of components from small chips to SOPs.

Adaptable centering

Centering accommodates component variations

Laser centering measures the components on the side. It is not affected by variations of component color or width/length so, unlike vision centering, there is no need to edit component data for different component vendors.

The component check function improves placement reliability

Since the laser is mounted on the head, it can be used to monitor the presence of components the entire time from pick to placement. This is difficult to accomplish with vacuum detection only. The placement reliability is also improved because the release of the component is confirmed after placement.

Key Features:

1. High Placement Speed:
   • The JM100 offers a competitive placement speed, allowing for efficient production in high-volume manufacturing environments.
2. Wide Component Range:
   • It supports a broad spectrum of components, from ultra-small chips (0201 metric) to larger components like connectors and odd-shaped parts.
3. Advanced Vision System:
   • Equipped with a sophisticated vision system for precise component recognition and placement, ensuring high accuracy.
4. Flexible PCB Handling:
   • Capable of accommodating various PCB sizes, the machine supports flexible production requirements.
5. Modular Design:
   • The JM100 can be integrated into existing production lines and scaled according to production needs.
6. Ease of Use:
   • User-friendly software and interface streamline programming, changeovers, and maintenance.
7. Reliability:
   • JUKI is known for building durable machines with a long operational life and low maintenance requirements.

Applications:

• Consumer Electronics: Smartphones, tablets, and wearables.
• Automotive Electronics: Sensors, ECUs, and infotainment systems.
• Industrial Electronics: Control systems and IoT devices.
• LED Assembly: Placement of LED components for displays and lighting solutions.

The Juki insertion machine JM100 is a versatile choice for businesses looking to enhance their SMT assembly capabilities, particularly in high-mix, medium-volume production environments.
JM 20 is the basic starting level inserter.