ISM 1800 reel storage system

ISM 1800 reel storage systemย  is a high-capacity intelligent storage system from Essegi Automation (ISM) series, designed to store and manage SMT components and other electronic parts in manufacturing environments. It offers advanced features for efficient inventory control, traceability, and quick retrieval, making it ideal for large-scale production facilities.

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Description

ISM 1800 reel storage systemย 

Dimensions(Wร—Dร—H) 1,710ร—1,470ร—2,240 mm
Weight 850kg (empty) โ€“ 1,150kg
Power supply 110V* / 230V;50/60Hz single phase
Power consumption max. 2.0kWh
Operating System Microsoft Win XP/Win7/Win8: Microsoft Win Server 2003/2008/2012
7 inch ONLY
double reel * : 1,640 reel 8mm / JEDEC tray 1,312 reel
16mm / JEDEC tray 282 reel
24mm / JEDEC tray 46 reel
single reel : 820 reel 8mm / JEDEC tray 656 reel
16mm / JEDEC tray 141 reel
24mm / JEDEC tray 23 reel
15 inch ONLY (single reel only)
single reel : 297 reel 8mm / JEDEC tray 140 reel
16mm / JEDEC tray 74 reel
24mm / JEDEC tray 36 reel
32mm / JEDEC tray 30 reel
48mm / JEDEC tray 17 reel
7+15 inch MIX
double reel* : 1,039 reel 7 inch 8mm / JEDEC tray 688 reel
16mm / JEDEC tray 168 reel
24mm / JEDEC tray 46 reel
13/15 inch 8mm / JEDEC tray 66 reel
16mm / JEDEC tray 37 reel
24mm / JEDEC tray 19 reel
32mm / JEDEC tray 9 reel
48mm / JEDEC tray 6 reel
single reelย  : 588 reel 7 inch 8mm / JEDEC tray 344 reel
16mm / JEDEC tray 84 reel
24mm / JEDEC tray 23 reel
13/15 inch 8mm / JEDEC tray 66 reel
16mm / JEDEC tray 37 reel
24mm / JEDEC tray 19 reel
32mm / JEDEC tray 9 reel
48mm / JEDEC tray 6 reel

Key Features of ISM 1800 reel storage system

essegi reel storage system ism 1800

essegi reel storage system ism 1800

1. High SMT reel storage capacity

  • The ISM 1800 can store up to 1,800 reels of varying sizes (7″, 13″, and 15″) and other packaging formats like JEDEC trays.
  • Ideal for high-volume production environments requiring extensive inventory management.

2. Fully Automated Storage and Retrieval

  • Components are automatically stored and retrieved using a robotic system, reducing the risk of errors and ensuring high efficiency.

3. Real-Time Inventory Management

  • Integrates with software systems for real-time tracking of stored components.
  • Allows operators to monitor stock levels, check availability, and plan production efficiently.

4. Temperature and Humidity Control

  • Provides controlled storage conditions, maintaining low humidity levels to protect Moisture-Sensitive Devices (MSDs).
  • Ensures compliance with standards like IPC/JEDEC J-STD-033.

5. Intelligent Traceability of PCB reel storage

  • Tracks every component’s location and history, ensuring full traceability for audits or quality control purposes.
  • Supports barcode and RFID integration for seamless component identification.

6. Easy Integration

  • Can be integrated into SMT production lines, ERP, and MES systems for streamlined workflows and centralized data management.

7. Modular Design

  • Allows expansion by combining multiple ISM systems, such as the ISM 1800, ISM 500, and ISM UltraFlex series, to scale storage capacity as needed.

8. Ergonomic and User-Friendly

  • Features a simple user interface for quick operation and minimal training requirements.
  • Automated retrieval minimizes the need for manual handling, improving workplace ergonomics.

Technical Specifications:

  • Capacity: Up to 1,800 reels, depending on reel size and configuration.
  • Reel storage rack size : 7″, 13″, and 15″.
  • Storage Formats: Reels, JEDEC trays, and other custom formats.
  • Dimensions: Compact design optimized for factory floor space.
  • Control System: Advanced software for inventory management and traceability.

Applications:

  1. Large-Scale SMT Production:
    • Designed for manufacturers with extensive component needs, such as consumer electronics, automotive electronics, and industrial devices.
  2. Component Management in High-Mix, High-Volume Environments:
    • Supports frequent product changeovers and diverse component inventories.
  3. Contract Manufacturers:
    • Ensures flexibility and compliance with client-specific requirements.

Benefits:

  • Improved Production Efficiency: Automated systems reduce downtime and speed up component retrieval.
  • Enhanced Quality Control: Maintains ideal conditions for sensitive components, reducing defects.
  • Traceability and Compliance: Tracks every component for audit readiness and process transparency.
  • Scalability: Modular design allows capacity growth as production needs increase.

The ISM 1800 is a robust solution reel storage rack for manufacturers aiming to optimize their component storage and inventory management while ensuring reliability and traceability in their production lines. Let me know if you’d like details on pricing, configuration, or integration support!

For smaller and cost-effective reel storageย  system ism 1100 will be more efficient.

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