2D Inline AOI Inspection Machine Inpex 2000
2D AOI inspection systems for every size company and every need, whether it’s an offline, online, single lane, dual lanes, Large version,a system that can run doubled-sided boards simultaneously,or anything in between.
- Vector analysis algorithm, integrated variety of software algorithms to achieve the best inspection capability.
- 5M or more pixels industry camera imported from Germany
- The new light source design, effectively eliminate the NG parts.
- Offline programming and debugging function.
- Import control system to ensure high-precision equipment operation.
- Can communicate directly with the NG Buffer Devices through the communication protocol.
- Central server mode that gathers information from all the test machines to facilitate the integrated management of production. multi-machines need only one operator.
Specifically for the collinearity detection algorithm for LED products:
Coordinates and angles output via the position and angle of the component placement, calculate the collinearity state of each part in each column relative to the entire column. Precise detection of parts that exceed the linear error threshold, and output the detected data synchronously.
Precision image analysis and processing, can deal with 01005 chips, and generate professional SPC statistics quality report.
Intelligent programming, simple and ealy to learn
Support offline programing and remote online debugging function
Production line certralized control management, real time remote monitoring
CATEGORY |
ITEM | SPECIFICATION |
Recognition System
| Inspection | The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc… More than 30 kinds of the most advanced algorithms. |
Camera | Digital high speed 5M Pixel camera | |
Resolution | 20um（15um for option） | |
Lens | High-resolution telecentric Lens | |
Depth of focus | 5mm (High depth of field lens can be selected for special requirements) | |
Lighting Source | 4 channel Rings RGBW LED lighting. | |
FOV | 40×40mm (20um) Or 30×30mm(15um) | |
0201 Chip | <7.6ms | |
Per-image Time | 220~450ms | |
Paste Printing Defects | Missing， overflow, insufficient, pasting open, stain | |
Component Defects | Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged | |
Solder Defects | Overflow, insufficient, short solder, stain | |
Wave Soldering Inspect | Overflow, insufficient, short, Excess Solder, solder void | |
Inspection Items | 0201&0.4mmpitch （20um） 01005& 0.3mm pitch（15um） | |
Mechanical System |
PCB Conveyor | Left to right(Optional, right to left) PCB fixing: bottom-up, PCB warp correction. Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Orbit clearance: 900±20mm |
PCB Size | 50×70mm-400×330mm | |
PCB Thickness | 0.5mm – 3.0mm | |
PCB Warp Tolerance | <2mm（Fixture-assisted deformation correction） | |
Component Clearance | TOP≤30mm, BOT≤30mm（customized for special requirements） | |
Driver | AC server， camera moves in the directions of X/Y. | |
Orientation | <10um | |
Moving Speed | Standard：500mm/s，Max：800mm/s | |
Soft System
| Operation System | Microsoft Windows Win10 X64 |
Characteristic | Basis on Vector analysis algorithm, integrated variety of software algorithms of Color Extraction、 Luminance Extraction 、Color Distance，for SMT components and the position of the solder joints , appearance , accurate positioning and analysis accurately eliminate all kinds of bad points | |
Operation | Graphic programming, Chinese, English | |
Programming | CAD、handwork programming, Support offline programming（Optional） | |
Computer | Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 2TB | |
Display | 21 inch TFT | |
Network | Multi machine control | The operator can control multi same machines in the control terminal |
Network | NG adaptable, check and correct PCBA defects at repair station | |
Communication port | SMEMA, RS232,RJ45 | |
Other
| Air Supply | 0.5MPA.80cm³/min |
Machine Dimensions | 100×96×160cm | |
Weight | ~670kg | |
Power Supply | AC220V, 10%, single phase 5A 50/60HZ, power consumption 1000W with UPS inside | |
Working Environment | Temperature10-40℃, humidity 30-80% RH |