3D AOI Inspection Machine Inpex 3000
Inpex 3000 Product optical inspection machine of 3D AOI, with features as:
- linear motor structure, high speed, no noise. with high precision grating ruler, to form a motion feedback system.
- Imported 12M pixel industrial camera, telecentric lens, to achieve high speed shooting inspection.
- Using GPU large scale parallel technology, to improve the measurement and inpection speed.
- Based on white Moire fringe PMP technology, to achieve high-precision detection as 0.37um hight resolution and 1um accuracy level.
- Supporting RS274-D, RS274-X format gerber files and GAD files, supporting DXF format
CATEGORY | ITEM | SPECIFICATION |
Recognition System | Inspection | The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc… More than 30 kinds of the most advanced algorithms. |
Camera | Digital high-speed CCD 12M Pixel camera | |
Resolution & FOV | 10um FOV 40*30mm □ Or 8um FOV 32*24mm □ Or 15um FOV 60*45mm £ | |
Lens | Telecentric Lens | |
Light | Ring LED light | |
Projection System | 4 directional projection gratings | |
3D height measurement range | 20mm | |
Per-image Time | <0.5s | |
Paste Printing Defects | Missing, overflow, insufficient, pasting open, stain | |
Component Defects | Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged, overflow, insufficient,short, dimension | |
Solder Defects | Overflow, insufficient, short solder, stain | |
Wave Soldering Inspect | Overflow, insufficient, short, Excess Solder, solder void | |
Minimum component | 01005& 0.3mm pitch（15um） | |
Mechanical System | PCB Conveyor | Left to right or right to left (One key shift) |
PCB fixing: bottom-up, PCB warp correction. | ||
Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. | ||
Conveyor clearance: 900±20mm | ||
PCB Size | 50×50mm-510×460mm | |
PCB Thickness | 0.5mm – 5.0mm | |
PCB Warp Tolerance | <2mm（Fixture-assisted deformation correction） | |
Component Clearance | TOP≤50mm, BOT≤50mm（customized for special requirements） | |
Driver | AC servo，camera moves in the directions of X/Y. | |
Orientation | <10um | |
Moving Speed | Standard：500mm/s，Max：800mm/s | |
Soft System | Operation System | Microsoft Windows 10 X64 |
Characteristic | Basis on Vector analysis algorithm, integrated variety of software algorithms of Color Extraction、 Luminance Extraction 、Color Distance，for SMT components and the position of the solder joints , appearance , accurate positioning and analysis accurately eliminate all kinds of bad points | |
Operation | Graphic programming, Chinese, English | |
Programming | CAD、handwork programming, Support offline programming（Optional） | |
Computer | Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB | |
Display | 21 inch TFT | |
Network | Multi machine control | The operator can control multi same machines in the control terminal |
Network | NG adaptable, check and correct PCBA defects at repair station | |
Communication port | SMEMA, RS232,RJ45 | |
Other | Air Supply | 0.5MPA.80cm³/min |
Machine Dimensions | 1132×1270×160cm | |
Weight | ~1100kg | |
Power Supply | AC220V, 10%, single phase 5A 50/60HZ, power consumption 1000W with UPS inside | |
Working Environment | Temperature10-40℃, humidity 30-80% RH |