Xray counter machine Xmark 100
This equipment is mainly used for the rapid counting of the reel type of material in SMT industry. Material types include all RC materials and IC materials. It is based on the high industrial 4.0 standard, intelligent modular design, and can be used for 7-15inch Tape Reel/JEDEC Tray/IC moisture sensitive package, etc. It is equipped with artificial intelligence deep learning software, cloud update system.
With X-ray imaging technology, it can detect the production materials and obtain image information. The image will be automatically counted by self-developed image algorithm, to obtain the actual quantity of materials, and classify the number of materials at the same time. These data and information can be interfaced with the customer MES system.
Computer Configuration
CPU ≥ i7-7700K
Memory ≥ 8GB
Storage: 128G SSD+4TB HDD
WIFI support
Key Features
1 | Deep Learning based fully automated counting algorithm. |
2 | No parts teaching procedure, user can directly use it. |
3 | Accumulated counting database that shared with all machines. |
4 | The more data, the more reliable, and the more accurate. |
5 | Support four 7inch Reels counting one time. |
6 | Support random positions, excellent user experience. |
7 | Continuously algorithm/database updating and support. |
8 | Extremely reliable/repeatable based on Deep Learning. |
Why we can do better than others
l Other companies give user too much work, counting is based on User’s ability.
l We use cloud/AI to centralize image data, counting is based on experts and deep learning.
l Other companies’ users barcode as a link between algorithm and parts.
l We use AI to recognize parts and apply algorithm automatically.
l Other companies cannot put counting data together, algorithm is not sharable.
l We use centralized database to share all counting algorithm/information for each user
Equipment | Dimensions | 0.8M*1.26M*1.95M |
Weight | 802kg | |
Power supply | AC220V±10% 50/60Hz | |
Total power | Max 1.5KW | |
Loading | Manually | |
X-Ray Tube | Max tube voltage | 80 KV |
Max tube current | 700 µA | |
Focal spot size | 30 µm | |
Detector | Imaging area | 427mm*427mm |
Pixel size | 139µm | |
Pixel matrix | 3072*3072 pixels | |
Gray scale | 16 bits | |
Reel Inspection | Max size | 15inch |
Min size | 7inch | |
Max thickness | 85 mm | |
Min thickness | 3 mm | |
Min parts size | 01005 | |
Others | Speed | Appr. 15s/ 4 reel |
Accuracy | >99.9% | |
Barcode scanning | Can be equipped with barcode, QR code scanner | |
Label printing | Can print material code and counting results in real time | |
Parts support | Resistance, capacitance, inductance, crystal, LED, diode, triode, multi-pin IC, etc. | |
Software | Support for automatic saving of SPC statistics, images and results in any format | |
System docking | ERP, MES, etc. | |
Radiation | < 1 µSv/Hour |